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Beverage Bottle Sizes, Resins and Closures

Many beverage packaging projects stall at the same point: the brand knows its product and the factory has capacity, but nobody has agreed on a bottle size, a resin and a closure that work together. This guide covers those three decisions in order, and points to bottles we already mould in each combination.

1. Fix the bottle size first

Size constrains everything else, because it determines which mould already exists and which filling line the bottle will run on. Our standard beverage moulds cover:

VolumeTypisch gebruikResin
100 mlShots, monsters, juice concentrateHUISDIER, PP
200 mlDrinking water, small juiceHUISDIER, PP
250–300 mlSingle-serve juice, soft drinks, waterHUISDIER, PP
330 mlCarbonated soft drinks, sparkling waterHUISDIER
350 mlFresh juiceHUISDIER
400 mlMilk and yogurt drinks, soft drinksPP
500 mlWater, sap, ready-to-drink teaHUISDIER
1.5 LFamily-size juice and waterHUISDIER
2 LLarge-format water and sodaHUISDIER

Where a standard size is close enough, using an existing mould removes both the tooling cost and the lead time a new mould would add.

2. Match the resin to the fill process

HUISDIER is the default for still water, sap, ready-to-drink tea and carbonated soft drinks. It is crystal clear, lightweight, and gives the strongest oxygen and CO₂ barrier of the common bottle resins. It suits ambient and cold fill, with hot-fill grades available up to about 85°C. See the PET bottle range.

PP handles higher temperatures and is the better choice for milk, yogurt drinks and any product filled hot. It is translucent rather than clear. PP is also the resin behind most bottle caps, because of its living-hinge performance. See the PP bottle range.

3. Choose the closure before the mould is cut

The neck finish is moulded into the bottle, so the cap has to be decided first — changing a neck finish later means cutting a new mould. Our beverage bottles take screw caps, flip-top caps, sports caps and corks, with the neck finish matched to a standard (GCMI, SPI or PCO) so the closure can be sourced independently of the bottle.

Bottles available for your specification

See how the bottles themselves are produced in our PET bottle manufacturing guide, or compare bottle closures across the full product range.

Send us your specification

Tell us your product, target volume, filling temperature and shelf-life target, and we will come back with a bottle size, a resin and a closure recommendation with a quotation. Request a quote.

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