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PET vs HDPE vs PP: Bottle Resin Quick Reference

Choosing a resin for bottle packaging comes down to three questions: what goes inside the bottle, how hot it is filled, and how much clarity the brand needs. This page is the fast reference. For the full technical breakdown — temperature ceilings, barrier data, chemical resistance and regulatory requirements — see our complete guide to choosing bottle resin.

PET vs HDPE vs PP at a Glance

ANIMAL DE COMPAGNIE, HDPE and PP together account for over 85% of all plastic bottle production worldwide. Each resin has a different balance of clarity, barrier, chemical resistance, heat tolerance and cost per unit — and that balance, not supplier preference, is what should drive the specification.

Quick Comparison Table

PropertyANIMAL DE COMPAGNIEPEHDPP
ClartéExcellent (clair)Opaque / translucentTranslucent
Oxygen barrierExcellentModerateModerate
Chemical resistanceModerateExcellentGood
Impact strengthGoodExcellentModerate
Max fill temperature~75°C (85°C crystallised neck)~90°C~130°C
Cost per unitMediumLowMedium–low
RecyclabilitéWidely recycled (#1)Widely recycled (#2)Recyclable (#5)
Common coloursClair, light blue, ambreWhite, natural, customNatural, white, custom

Which Resin Should You Choose?

  • Choose PET if your product needs high visual clarity, you are packaging beverages or edible oils, you need a strong oxygen and CO₂ barrier, and your product is filled at ambient temperature (below 70°C).
  • Choose HDPE if your formulation contains solvents, alcohols or aggressive chemicals; you need impact resistance for shipping; your product is moisture-sensitive; or cost optimisation is the primary concern.
  • Choose PP if your product is filled hot (up to 130°C), requires autoclave or steam sterilisation, needs flexural strength for flip-top caps, or is a viscous product that benefits from heat transfer through the wall.

Resin Coverage in Our Bottle Range

  • PET bottles — injection stretch blow moulded, from 10 ml sample sizes to 5 L bulk containers
  • HDPE bottles — extrusion blow moulded, 15 ml à 10 L, including handleware and wide-mouth styles
  • PP bottles — hot-fill, sterilisation and medical-grade applications
  • PET jars and PP jars — wide-mouth containers for creams, powders and food

Need the Full Technical Detail?

Temperature limits, oxygen and moisture barrier performance, chemical resistance data, FDA 21 CFR and EU 10/2011 requirements, and a five-factor selection framework are all covered in our resin selection guide for custom plastic bottles.

If you would rather have a material recommendation for your specific formulation, send us the product chemistry, filling temperature and target shelf life and our engineers will come back with a resin, a bottle design and a quotation. Request a quote, or browse the full product range.

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Tell us capacity, material and quantity
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